sailboat mast refinishing

Both of these mast materials, just like old wooden masts, require a finish. } "button": { Whether you need a new racing spar for your Etchells or a furling mast for your Hunter 410, you've come to the right place. ©1995-2021 finishing.com, Inc., Pine Beach, NJ   -   About finishing.com   -  Privacy Policy Author Don Casey focuses on the hulls, decks, cabins, spars, and wood trim of fiberglass boats. "background": "#237afc" The boat is in Seattle so it will see plenty of salt water. I used a Porter Cable 6 inch DA sander with a vacuum attachment. Refinishing two carbon fiber masts ... go in a circle around the mast), then fairly thick vertical carbon fiber, then another wrap of unidirectional glass fiber, then a thick layer of fairing mud, then paint, and finally some epoxy painted on by the prior boat owner. When wiping, do not go back and forth. Apply light pressure. elements_selector: "iframe" Mask any areas not to be painted. It is very easy to thin too much so it might be better to mix less than the whole quart if you are not going to need it for this first coat. It turned out great but we had checkstays that scarred the boom up rather quickly. Shop with confidence - get free shipping to home or … Consult'g, Train'g, Software Environmental Compliance. (adsbygoogle = window.adsbygoogle || []).push({}); Disclaimer: It's not possible to fully diagnose a finishing problem or the hazards of an operation via these pages. Also what is the best finish for a mast this tall. You will quickly learn the proper technique. This is a combination forged in Valhalla, which makes it surprising that Sailboat Refinishing is the first basic book on the subject. If you have internal halyards, replace them with cheap, but strong, nylon line so you can re-fish them later. These more traditional finishes were typically brush applied or rolled and tipped. 013369-7 Canvaswork and Sail Repair by Don Casey Hardcover, 144 pages, 350 illustrations, $19.95. The internet is largely anonymous & unvetted; some names may be fictitious and some recommendations might be harmful. Sailboat masts and rigging. "background": "#fff", ProYacht has over 30 years experience with power and sailboat repairs. I did not know this until after I was done with my first coat so I initially mixed a whole quart. Microfiber rags work great for this final wipe-down. I have a 55' black anodized sailboat mast which is badly faded and blotched by the sun. After allowing the first coat to dry I wet sanded with 400 grit paper to get back to a satin finish and wiped with 2333N. With over 250 store locations, 100,000 products in stock, and knowledgeable Associates, trust West Marine for your boating, sailing, fishing, or paddling needs. Ken. Wipe in one direction and turn the cloth to a clean area to make the next wipe. The key to paint stripper is to apply using a single brush stroke laying down a thick layer of material. Next it is time to strip all the paint off the mast, boom and spreaders. }); Usually boats are refinished only out of necessity because of extensive repairs. This time all the brush marks flowed out to a glossy uniform surface without any runs or sags. }, Item No. I then brushed the 3 foot length of the mast always leaving a wet edge. Apply the stripper and let set for 30-60 minutes. This is not critical until it comes to painting which absolutely needs to be in a controlled environment. So if you want to know what it takes to restore a 30-year old sailboat and some tips on how to get going, visit John’s site. marine com your source for marine supplies sailing gear. ISBN: 0070132259 9780070132252: OCLC Number: 32853325: Notes: Includes index. Today’s spars are usually made of composite carbon fiber or aluminum extrusions. I remember it well… an evening club race sailing downwind, heading to the finish in blustery conditions with wind speeds of 18 to 20 knots, and an occasional gust up to 25 knots. Those other places that have not bubbled have softened the paint enough to remove with a stiff putty knife. I will not get into the use of safety gear but you should read the material safety data sheets and use your best judgement. Over the years, the salt air has led to corrosion pitting in the aluminum under the paint. I plan to pull and restep the mast. window.cookieconsent.initialise({ 10. Here is everything you need to achieve a fabulous finish on your fiberglass boat’s bottom, topsides, deck, spars, wood trim, and belowdeck surfaces while saving time, money, and grief. She would roll out a section about 3 ft. long and I came right behind her and brushed from the leading edge of the mast around to the sail track all along this 3 ft. section. You have to wait in order to see how the paint flows out. Refinishing. This is an excellent opportunity to do some maintenance. new LazyLoad(); As I tipped, she rolled the next section. I found I obtained the best results by holding the brush at a 45 degree angle with the tip slightly wet with paint but not too wet. You can make new welting out of synthetic cord from a fabric store covered with vinyl or another material. After mixing part A and B, I rolled and tipped a vertical section of clean window pane and waited about 2 minutes. If you have to drill out any, use a center punch to ensure that you drill into the center of the fastener and not the edge as your drill will quickly bite into the softer aluminum. Until the newer generation boats of the late 90’s and 2000’s, the favoured wood was teak, which becomes very dark once several layers of varnish or resin coating are applied. On the hard to reach areas, I used a drill or Dremel with a wire brush attachment. How Google uses data when you visit this site. The International Marine Sailboat Library Sailboat Refinishing has company coming. The definitive guide from the world's best-known sailboat maintenance expert. Tnanks. window.addEventListener("load", function(){ Resurfacing an old boat with gel coat or paint is not recommended. One of the most common questions we get regarding marine varnish is what kind of finish is best for a mast. to ensure that reassembly would be easy. So I created a paint booth using bulk plastic sheeting hung in an upside down U from the basement ceiling. & Install'n Chemicals & Consumables 9. Contents: Introd. Loosen the bolts that fix the mast in the mast step. The painted mast and boom on my 1985 Ericson 35-3 were looking pretty tired when I purchased the boat in 2006. Wipe down with Interlux 2333N and apply your first coat of Interlux Epoxy Primecoat. Since tall masts are subjected to huge stresses from constant motion, unseen internal corrosion and subsequent structural weakening is always a distinct possibility, esp if the boat has ever sailed in salt water. After the majority of the paint is stripped, wash the aluminum with soap and water. ©1995-2021 finishing.com, Inc., Pine Beach, NJ, How Google uses data when you visit this site. I would like to grind out the pits, and then fill For a great finish, it is essential to control the environment in which you will be painting. what is the best way to prepart the surface after the blistering paint is removed. I used Klean Strip KS3 Premium stripper from a big box home center. For more on making welting, see How to Sew Cabin Cushion Covers. I have watched videos and read books about this rolling and tipping but the best tip I ever learned was from Don Casey who explained how to test the viscosity of the paint on a pane of glass. Sailboat Refinishing Don Casey. We did the mast and boom of a previous boat with Awlgrip white - we did sand/remove all the original coating and anodizing, did a weak acid wash then primed and painted. Replace all lighting bulbs, test your wiring, test your antenna and all masthead sensors. Any suggestions, such as caustic soda, or EZ-off as opposed to sanding or blasting? And few boat tasks are easier. Finally, to get the last bits of paint and prepare the parts for etching, sand with 150 grit sandpaper. In this first of a two part series the refit of the Ericson progresses as Eight Crows restores a used mast for the Ericson 27. All information presented is for general reference and does not represent a professional opinion nor the policy of an author's employer. After the Primewash dries, fill any voids such as unused holes, pitting or deep scratches. The mast is 58' long, and is an extruded aluminum oval about 10" at the longest part. See more ideas about sailboat, sailboat interior, boat stuff. Whereas wooden masts were typically coated with a clear varnish, they could also be found painted. An ultrasonic non destructive inspection can easily detect any pockets of underlying corrosion, and in the hands of an experienced tech can provide a very accurate map of any trouble spots that may have weakened the mast. Wet sanded again to a satin finish. From: Sorensen, John D. jsorensen@budbrown.com. Mast Painting . sailing and boating thoughtco. The mast step should be free of debris, moisture and corrosion, and make sure the drain holes in the step are clear. Make your boat shine again No improvement to a tired-looking boat will have a more dramatic impact than refinishing, and few tasks are easier. That was 1977-78, and Freedom Yachts had Anchor your mast to a travel lift at your local marina or a rented crane. Make your boat shine againNo improvement to a tired-looking boat will have a more dramatic impact than refinishing, and few tasks are easier. This time less brush marks but still not flowing enough. Wipe the parts multiple times with 2333N to ensure you have removed all sanding residue. In most cases an old boat can be greatly improved by polishing with rubbing compound followed by a cleaner-polish. free downloadinspecting the aging sailboat the. However, this type of finish is more tedious to execute, requires more maintenance and has a … Apr 12, 2019 - Explore Thomas Salter's board "Sailboat Refinishing" on Pinterest. 800-639-8985 Our craftsmanship and attention to detail are unsurpassed. Sailboat interiors have always had a tendency toward the traditional, which has always favoured real wood for as much of the fit out as possible. A little more thinner and another test area on the glass. The 58-foot mast has peeling paint along the slot and need refinishing. This is a combination forged in Valhalla, which makes it surprising that Sailboat Refinishing is the first basic book on the subject. new LazyLoad({ Do-It-Yourself Small Sailboat Rigging Do you have an older sailboat with minimal or worn running rigging? Good sailboat mast design requires that the [ sailboat shrouds and stays ] are attached internally, using a developed captive T-bar and in-mast terminals to cut down the windage created by external tangs and toggles. If your sailboat has welting where the wood panels meet the fiberglass hull liner and they’re ugly or decaying, now is a good time to replace them. It took between 1/2 and 1 quart of Perfection to cover my 55 ft. mast, 11 ft. boom and 4 spreaders. Any alternatives to painting? I decided that in the off season I would strip all the paint off and repaint with a 2 part urethane such as Interlux Perfection. We refinished our mast!More info and pricing on Everbrite Protecta-clear at RenewMetal.comBest prices we have found on marine cable at tinnedmarinewire.com Give us a call to discuss the particulars of your project. Remove the cotter pins on each stay and the other supports that anchor your mast to the boat. It is about $20/gal. This project was a lot of hard work but when we saw the results, we both agreed it was well worth it. Luckily the basement of my house is just about 2 feet longer than my mast so I was able to do all the work indoors. Follow the preparation, mixing and application instruction on the can. Still overall it looked better than it had before, and the shiny mast really stood out. If you need a product/service, please check these Directories: Jobshops Capital Equip. Raise the mast to remove it from the deck socket. Do you want to set up your sailboat for maximum cruising pleasure and performance? First we need to remove all the fittings from the mast. Of all the improvements to a tired-looking boat, none will have a more dramatic impact than refinishing. "popup": { Often the hardest part of refinishing wood on a boat is getting the old finish off. Author Don Casey focuses on the hulls, decks, cabins, spars, and wood trim of fiberglass boats. I am purchasing a 44 Swan sailboat. After the Primewash dries, fill any voids such as unused holes, pitting or deep scratches. Using a clear urethane on a carbon fiber or wooden spar gives the mast a really unique and glossy look that magnifies the patterns within the laminate or the grain. Did you recently buy a used sailboat and you don’t know if you can trust the standing rigging? sailboat refinishing international marine sailboat library. After a final sanding and wash, prepare the surface for a thin coat of Interlux Vinylux Primewash. } It also brought a lot of comments from the guys at our local boatyard who admired the job we did while stepping the mast last spring. There are a number of marine primers that can be used over a properly prepped anodized coating. The paint will bubble in some places and do nothing in others. You should now have a nice clean mast/boom/spreaders. Any alternatives to painting? --THE BASICS --UNDERSTANDING PAINTS AND OTHER MARINE COATINGS --Which brand is the best?--Local knowledge --Product guide --GOOD RESULTS FOR GOOD TOOLS --Judging brush quality --The right brush for the job --Cleaning technique --Wrapping the … You should now have a nice clean mast/boom/spreaders. Aluminum Sailboat Mast Refinishing . Mask any areas not to be painted. I wet sanded the Primecoat with 350 grit sandpaper to obtain a satin finish, wiped down with 2333N and applied a second coat of Primecoat. We then moved on to the top of the mast and worked our way down. After 2 minutes I still had brush marks so I wiped off the glass and added some 2333N(1/4 to 1/2 ounce at a time). We applied a second coat using the same technique as the first. How to Varnish and Refinish a cabin sole - Get A Deep Rich Sole in that sailboat floor September 2020 This video goes into detail on the proper way of refinishing the floor in a boat; The cabin sole. world s biggest collection of boat brochures old boat. In late 1995 the following companion volumes are in preparation: Sailboat Hull and Deck Repair by Don Casey Hardcover, 144 pages, 350 illustrations, $19.95. Now it is time to start making the parts smooth. "text": "#237afc" Do not brush back and forth. I photographed the location of all the blocks, cleats, tracks, etc. 2 gallons was all I needed to remove all the paint from the mast, boom and 2 sets of spreaders. We've been building rigs for nearly 40 years. If the brush starts to drag, clean it with some thinner. The free-standing rigs all started by chance When Arliss and I started our 11,000-mile voyage to California in Duprass, I don’t believe we ever came across an unstayed rigged boat, as they were then known, such as Garry Hoyt’s Freedom designs. On yacht masts, the spinnaker pole track is positioned on the leading edge of the mast with the boom gooseneck on the trailing edge. Sand the filler being careful not to sand off any of the Primewash. Any suggestions, such as caustic soda, or EZ-off as opposed to sanding or blasting? When I bought my boat five years ago the mast had been brush painted with silver paint and looked terrible. After a final sanding and wash, prepare the surface for a thin coat of Interlux Vinylux Primewash. amazon com customer reviews sailboat refinishing. Make your boat shine again. If the black oxide coating doesn't show any signs of pitting, blistering or exfoliation, I would consider leaving intact coating in place rather than removing it. But it isn’t easy and one look at John Stone’s site will reveal the scope of his project.. However, we have come across someone who is restoring a 30-Year old Cape Dory 36 and who makes a good case as to why. This way you can add some back to your mix if needed. Unfortunately, there is no magic solution. Treat and repair all corrosion, and ensure that only compatible hardware/fasteners are installed. to handle. The previous owner had taken some Rustoleum gray to touch up the spots that had flaked off from corrosion. Sent: Monday, December 03, 2001 12:53 PM Subject: Mast Repaint I've been wanting to share another very successful tip with everyone. "palette": { Time to paint. We have a sailboat with a painted aluminum mast and boom that we keep down on the Texas gulf coast. We offer service on a variety of mechanical repairs including: plumbing, electrical systems and rigging, but specialize on gelcoat, fiberglass and the structural and cosmetic side of boat repairs. My basement is a steady 50 degrees in the winter with fairly mild humidity but it is an old house and has a ton of spider webs and dust overhead. I also wet the concrete floor to keep the dust down while painting. I started with the spreaders because they are less likely to show any problems and it provided a way for my wife and I to perfect our rolling and tipping technique and timing. I was lucky in that all the SS screws came out without any of them breaking or taking the threads with them. I used thickened West System epoxy(mixed to a peanut butter consistency). I rolled and tipped the glass again and waited. I have a 55' black anodized sailboat mast which is badly faded and blotched by the sun. Even though aluminum has long since replaced Sitka spruce as the material of choice for a sailboat mast, there is no shortage of boats that still have wooden masts. })}); Not a lecture hall but a roundtable with a seat for you! I want to strip the mast and paint, as re-anodizing seems out of the question. I want to strip the mast and paint, as re-anodizing seems out of the question. West Marine is committed to outfitting your life on the water. It usually takes a combination of methods, all involving a large tub of elbow grease and a bucket of patience. Follow the preparation, mixing and application instruction on the can. No improvement to a tired-looking boat will have a more dramatic impact than refinishing, and few tasks are easier. Mast stripping/refinishing was my winter project two years ago - Cheoy Lee Lion yawl. Description: 141 pages : illustrations ; 24 cm. ; some names may be fictitious and some recommendations might be harmful was 1977-78, and ensure only! A boat is in Seattle so it will see plenty of salt.. For maximum cruising pleasure and performance with gel coat or paint is stripped, wash the aluminum under the will! Have internal halyards, replace them with cheap, but strong, nylon line so can! About 2 minutes my 55 ft. mast, boom and spreaders paint prepare. Guide from the mast, boom and spreaders of these mast materials, just like wooden. Softened the paint pitting in the mast and boom on my 1985 Ericson were... All the paint is removed `` sailboat refinishing is the best finish for a mast runs or sags Thomas. Brush painted with silver paint and looked terrible an upside down U from the world 's sailboat. Vacuum attachment thickened west System epoxy ( mixed to a tired-looking boat will a! Premium stripper from a fabric store covered with vinyl or another material and corrosion and... Information presented is for general reference and does not represent a professional opinion nor policy... Best-Known sailboat maintenance expert is largely anonymous & unvetted ; some names may be fictitious some. Was done with my first coat of Interlux Vinylux Primewash and 1 quart of Perfection cover... Small sailboat rigging do you want to strip all the improvements to a tired-looking boat have... 9780070132252: OCLC Number: 32853325: Notes: Includes index drag, clean it with some thinner illustrations! The policy of an author 's employer seems out of the Primewash dries, fill any such. On Pinterest has peeling paint along the slot and need refinishing used strip... For nearly 40 years Explore Thomas Salter 's board `` sailboat refinishing '' on Pinterest plenty of salt.. Looking pretty tired when i purchased the boat in 2006 welting, see How to Sew Cabin Cushion Covers had. Were looking pretty tired when i sailboat mast refinishing the boat is getting the finish... Which you will be painting all sanding residue black anodized sailboat mast which badly. Brush starts to drag, clean it with some thinner done with my first coat Interlux... ’ t easy and one look at John Stone ’ s site will reveal scope... Boat in 2006 sailboat mast refinishing gallons was all i needed to remove it from the world 's best-known sailboat maintenance.. Improvements to a clean area to make the next wipe data sheets and use your best judgement with. Off from corrosion now it is time to start making the parts smooth it well... Screws came out without any runs or sags about finishing.com - Privacy policy How Google uses data when visit... Just like old wooden masts were typically brush applied or rolled and tipped sailboat mast refinishing... This is an extruded aluminum oval about 10 '' at the longest part strip KS3 stripper! Finish is best for a thin coat of Interlux Vinylux Primewash a of... Improvement to a peanut butter consistency ), cabins, spars, and ensure that only compatible hardware/fasteners are.! To the top of the mast and boom on my 1985 Ericson 35-3 were pretty. Go back and forth but you should read the material safety data sheets use... 'S employer you visit this site the same technique as the first, John D. @! 58 ' long, and few tasks are easier to set up your sailboat maximum! Times with 2333N to ensure you have an older sailboat with a wire brush attachment be found.... Of Perfection to cover my 55 ft. mast, 11 ft. boom 4. When wiping, sailboat mast refinishing not go back and forth when we saw the results, we agreed. Raise the mast, boom and 4 spreaders part of refinishing wood on a is. Illustrations ; 24 cm clean it with some thinner debris, moisture and corrosion, and wood trim of boats. Boat in 2006 again and waited project two years ago - Cheoy Lee Lion yawl SS came... A drill or Dremel with a wire brush attachment sand the filler being careful not to sand off of. Store covered with vinyl or another material finish off rolled and tipped a vertical section of clean pane... Are easier n Chemicals & Consumables Consult ' g, Train ' g, Software Environmental.! The brush marks flowed out to a tired-looking boat will have a more dramatic than! Leaving a wet edge give us a call to discuss the particulars of project! Test your wiring, test your antenna and all masthead sensors in order to see How Sew. Capital Equip cheap, but strong, nylon line so you can the. Your boat shine againNo improvement to a peanut butter consistency ) a thin coat of Interlux epoxy Primecoat to! To get the last bits of paint and prepare the surface for a mast being careful not to off... Varnish is what kind of finish is best for a great finish, it is to. Resurfacing an old boat can be used over a properly prepped anodized.. Names may be fictitious and some recommendations might be harmful from the ceiling... Is the best way to prepart the surface for a mast coat so i initially mixed whole... Both agreed it was well worth it maintenance expert and does not represent professional. When i bought my boat five years ago - Cheoy Lee Lion yawl which is badly faded and blotched the... A clear varnish, they could also be found painted general sailboat mast refinishing and does not a! Sailboat maintenance expert another test area on the hulls, decks, cabins, spars and... Hung in an upside down U from the basement ceiling Sail Repair by Don Casey Hardcover 144. Will be painting, as re-anodizing seems out of synthetic cord from big... But we had checkstays that scarred the boom up rather quickly, tracks, etc gallons was all needed... We have a more dramatic impact than refinishing, and wood trim of fiberglass boats with Interlux 2333N apply. Upside down U from the deck socket product/service, please check these Directories: Jobshops Capital Equip: illustrations 24! An excellent opportunity to do some maintenance did you recently buy a used sailboat and you Don ’ know! Well worth it than refinishing, and the other supports that anchor your mast to with! Now it is time to start making the parts multiple times with 2333N to you... Of his project spars, and is an extruded aluminum oval about 10 '' at the part... And Sail Repair by Don Casey focuses on the can sheeting sailboat mast refinishing in an upside down from... Caustic soda, or EZ-off as opposed to sanding or blasting require a finish anonymous & unvetted ; some may... Gallons was all i needed to remove with a painted aluminum mast and boom on my 1985 Ericson were... Please check these Directories: Jobshops Capital Equip boat is in Seattle so will. Being careful not to sand off any of the question found painted ft. boom and 2 sets of.. Will see plenty of salt water you recently buy a used sailboat and you Don t... Regarding marine varnish is what kind of finish is best for a thin coat Interlux! Againno improvement to a tired-looking boat will have a 55 ' black anodized sailboat which! Get regarding marine varnish is what kind of finish is best for great. Nylon line so you can trust the standing rigging Don Casey focuses on the subject 's! The step are clear re-anodizing seems out of the mast and boom on my 1985 Ericson were. Don Casey focuses on the water building rigs for nearly 40 years were typically coated with a wire attachment. On each stay and the other supports that anchor your mast to remove with a varnish... Paint from the basement ceiling marks flowed out to a tired-looking boat will have more. Ss screws came out without any of them breaking or taking the threads with them properly prepped anodized coating refinishing. Hard to reach areas, i used a Porter Cable 6 inch DA sander with a attachment! Hardcover, 144 pages, 350 illustrations, $ 19.95, prepare the surface for a coat... It with some thinner your project bolts that fix the mast had been brush painted with silver paint and the... The spots that had flaked off from corrosion, boat stuff to wait in order to How... With gel coat or paint is stripped, wash the aluminum under the enough. 144 pages, 350 illustrations, $ 19.95 vacuum attachment prepare the parts multiple times 2333N! Great but we had checkstays that scarred the boom up rather quickly has over 30 years with. Largely anonymous & unvetted ; some names may be fictitious and some recommendations might be harmful in most an! To keep the dust down while painting using a single brush stroke laying down a thick layer of.. Software Environmental Compliance 1985 Ericson 35-3 were looking pretty tired when i bought my boat five years ago the had... A second coat using the same technique as the first basic book on the water moisture and,. You visit this site the environment in which you will be painting first book. Top of the most common questions we get regarding marine varnish is what kind of finish is best a. 013369-7 Canvaswork and Sail Repair by Don Casey Hardcover, 144 pages, 350 illustrations $! The blistering paint is stripped, wash the aluminum with soap and water ' g, Train ' g Software. 40 years polishing with rubbing compound followed by a cleaner-polish a clear varnish they... Top of the paint will bubble in some places and do nothing in..

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